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王树民, 李志明, 刘志江, 孙晓, 宋伟刚. 高寒地区煤灰一体双向运输系统关键技术研究[J]. 煤炭科学技术, 2020, 48(9): 209-217.
引用本文: 王树民, 李志明, 刘志江, 孙晓, 宋伟刚. 高寒地区煤灰一体双向运输系统关键技术研究[J]. 煤炭科学技术, 2020, 48(9): 209-217.
WANG Shumin, LI Zhiming, LIU Zhijiang, SUN Xiao, SONG Weigang. Research on key technologies of coal ash integrated bi-directional transport system in alpine region[J]. COAL SCIENCE AND TECHNOLOGY, 2020, 48(9): 209-217.
Citation: WANG Shumin, LI Zhiming, LIU Zhijiang, SUN Xiao, SONG Weigang. Research on key technologies of coal ash integrated bi-directional transport system in alpine region[J]. COAL SCIENCE AND TECHNOLOGY, 2020, 48(9): 209-217.

高寒地区煤灰一体双向运输系统关键技术研究

Research on key technologies of coal ash integrated bi-directional transport system in alpine region

  • 摘要: 按照“安全高效、绿色环保、煤来灰去、清洁低碳”设计理念,以高寒地区建设露天无廊道、正向输煤、反向运灰的运输系统为研究目标,通过建立带式输送机弹性和黏弹性力学模型,应用动力学对带式输送机空载和满载启停进行动力仿真分析,验证集正向输煤、反向运灰、连续转载、同步运输、水平转弯技术于一体输送系统方案的可行性,设计应用多台变频器配置同步控制柜,增设输送带张力检测方式,实现长距离带式输送机驱动功率平衡与多点驱动控制,通过设计应用中转运灰带式输送机、回程带面槽角优化以及同步给料控制技术,实现多条带式输送机正向输煤、反向运灰、连续转载、同步运输的目的,通过设计采用“绞车+重锤塔架式”的拉紧方式,优化设计全封闭防雨罩,应用翻带技术、惯性转载技术、粉煤灰降尘技术等,实现对生态环保、防寒防冻、智能化等方面的独创性设计。按照缓冲系统、输煤系统、运灰系统及智能化系统4部分,设计并提出了“长距离、大运量、正向输煤、反向运灰、煤灰一体、连续转载、同步运输、多曲线水平转弯”的运输系统工程设计整体方案,攻克了高寒地区散状物料双向运输系统运行环境差、工程地形复杂、生态环保要求高、正向输煤、反向运灰、煤灰一体等技术研究与工程设计难题,实现了理念创新、设计创新、工程创新,对保护草原生态环境,推动煤电耦合发展和能源生产技术革命,落实“四个革命、一个合作”能源安全新战略具有重要意义。

     

    Abstract: In accordance with the design concept of “safe and efficient,environmentally friendly,coal left and ash removed,clean and low-carbon”,the research goal is to build an open-air corridor-free,forward coal transportation,reverse ash transportation system in high altitude cold areas.Through the establishment of elastic and viscoelastic mechanical models of belt conveyors,the dynamic simulation analysis of the start and stop of belt conveyors with no load and full load is carried out to verify that the combination of forward coal transportation,reverse ash transportation,continuous reloading,and synchronous transportation.Horizontal turning technology is integrated into the feasibility of conveying system,and the design and application of multiple inverters are equipped with a synchronous control cabinet,and the belt tension detection method is added to realize the long-distance belt conveyor drive power balance and multi-point drive control.Through the design and application of the transfer ash belt conveyor,the optimization of the groove angle of the return belt and the synchronous feeding control technology,the purpose of multiple belt conveyors for forward coal transportation,reverse ash transportation,continuous reloading,and synchronous transportation is realized.The design adopts the tensioning method of “winch + heavy hammer tower”,optimizes the design of fully enclosed cover,applies the turning belt technology,inertial transfer technology,fly ash dust reduction technology,etc.,to achieve ecological environmental protection,cold and frost protection,and intelligence original design.According to the four parts of buffer system,coal transportation system and intelligent transport systems,the “long distance,large transportation capacity,forward coal transportation,reverse ash transportation,coal ash integration,continuous reloading,synchronization transportation” of the overall transportation system engineering design plan is put forward to overcome the poor operating environment of the bi-directional transportion system for bulk materials in the alpine region,complex terrain of engineering,high ecological environment protection requirements,forward coal transportation,reverse ash transportation,fly ash and other technology research and engineering design problems.

     

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