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液压支架机器人智能焊接生产线研发与应用

Development and application of robot intelligent welding production line to hydraulic powered support

  • 摘要: 为提升液压支架焊接加工质量和生产效率,改善工人劳动环境,研发了液压支架焊接机器人智能焊接加工生产线。攻克了分层多道焊接、激光传感、格子间变形适应等关键技术,有效改进了机器人与液压支架焊接的适应性;研制了焊接机器人外部轴、工件夹具、生产线控制、智能物流等系统及装置,实现了工件自动上下料、型号自动识别、结构件全方位焊接等功能;基于MES制造执行系统建立了车间级的智能化生产管理系统,实现了整个车间的统一管理和数字化生产。车间级的智能化生产管理系统在山能重装塔高公司工业性试验6个月,应用结果表明:焊接效率提高100%,人员减少70%,自动焊接产品质量稳定一致,满足生产智能化、流程自动化、管理信息化的发展要求。

     

    Abstract: In order to improve the welding processing quality and production efficiency of the hydraulic powered support and to improve the working environment of the workers, an intell igent hydraulic powered support welding and production line with a welding robot was researched and developed. A layer multi pass welding, laser sensing, grid deformation adaptive and other key technology were overcame and could effectively improve an adaptability between the robot and the hydraulic powered support welding. The external shaft of the welding robot, work piece fixture, production line control, intelligent logistics and other system as well as devices were researched and developed and the functions of the work piece automatic loading and unloading,auto Matic type identification, all directional welding of the structural piece and others were realized. Based on the MES ( Manufacturing Execution System) , a workshop type intelligent production management system was established and a general management and digitalized production of the whole workshop was realized. The workshop intelligent production management systemhad a 6 month industrial trial in Tagao Company, Shandong Energy Heavy Equipment Manufacturing Group Corporation Limited. The application results showed that the welding efficiency wasincreased by 100%,the staff number was reduced by70% and the automatic welding product quality was stable and same. The development requirements of the production intelligent, processautomation and management informationization could be met.

     

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