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矸石聚合物充填材料承载特性试验研究

Experimental research on load-bearing characteristics of gangue polymer backfilling material

  • 摘要: 为有效控制煤炭开采引起的地质灾害及矸石带来的环境污染问题,以矸石为基材,研发新型矸石聚合物充填材料。基于聚合物的性能分析选取了3种聚合物,采用PFC数值模拟软件分析了不同粒径颗粒矸石充填体模型数值压实试验过程中应力应变曲线关系及力链、裂纹演化。采用自制承载压缩装置对不同矸石聚合物充填材料进行了瞬时及蠕变压缩特性实验,分析了不同聚合物及不同聚合物掺量对材料承载性能的影响,得到了矸石聚合物充填材料在承载过程中的瞬时与蠕变压缩变形规律。研究结果表明,平均级配的矸石承载压缩率最小,数值模拟结果表明:最大粒径为40 mm的平均级配矸石充填体抗变形能力最好;不同聚合物的种类及掺量对充填体压实效应影响较大,承载有益效果丁苯乳液>丙烯酸酯>氯丁胶乳;矸石聚合物充填材料蠕变性能主要表现为衰减蠕变压缩阶段与稳定蠕变压缩阶段,未出现明显的加速蠕变压缩阶段。丁苯乳液聚合物掺量为0.096 kg时,矸石聚合物充填体的蠕变性能最优。当应力大于10 MPa时,随着加载应力的增加,其瞬时变形和蠕变变形的改变量所占其相应变形的比值则越来越小,矸石聚合物充填材料的蠕变性能较为稳定。该充填材料适用于大多数我国东部400 m以下、地压大于10 MPa的采空区。

     

    Abstract: In order to effectively control the geological disasters caused by coal mining and the environmental pollution caused by gangue, a new type of gangue polymer filling material was developed with gangue as the base material.Three polymers were selected based on the performance analysis of polymers. The PFC numerical simulation software was used to analyze the stress-strain curve relationship, force chain and crack evolution during the numerical compaction test of the gangue backfill model with different particle sizes.The instantaneous and creep compression characteristics experiments of different gangue polymer filling materials were carried out by using a self-made load-bearing compression device, and the effects of different polymers and different polymer contents on the load-bearing properties of the materials were analyzed. The instantaneous and creep compressive deformation laws of the gangue polymer filling material during the load-bearing process are obtained.The research results show that the average-graded gangue has the lowest bearing compression rate, and the numerical simulation results show that the average-graded gangue with a maximum particle size of 40 mm has the best deformation resistance. The different polymer types and dosages have a greater influent on the bearing capacity of the filling body, bearing beneficial effects of styrene-butadiene rubber latex> acrylate> chloroprene rubber latex. The creep performance of the gangue polymer filling material is mainly manifested in the attenuation creep compression stage and the stable creep compression stage, and there is no obvious accelerated creep compression stage. When the content of styrene-butadiene rubber latex is 0.096 kg, with the increase of loading stress, the ratio of instantaneous deformation and creep deformation to its corresponding deformation becomes smaller and smaller, and the creep performance of the gangue polymer filler is the best. When the stress is greater than 10 MPa, the creep performance of the gangue polymer filling material is relatively stable. The filling material is suitable for most of the goafs in eastern China below 400 m and the ground pressure greater than 10 MPa.

     

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