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锚杆钻头破岩过程建模及仿真分析

Simulation Analysis on Rock Cutting Process of Roofbolter Bit

  • 摘要: 为实现锚杆钻头破岩过程的可视化,研究了钻头的破岩机理,采用弹塑性煤岩损伤模型对锚杆钻头钻进过程中的破岩过程进行仿真模拟,进而分析煤岩的破坏规律,获得了钻头的阻力载荷等数据。研究结果表明:钻削过程中,受钻头结构的影响,煤岩分为直接破碎区、损伤区、无损伤区3个区域;由于煤岩弹性变形的影响,钻头起始工作时钻进阻力较大、钻机速度较低;钻翼数量等于钻头每转内速度的波动次数,所以钻翼数量直接影响钻头钻进过程的稳定性。

     

    Abstract: In order to realize the visualization of the rock cutting process of the roofbolter bit, the rock cutting mechanism was studied. An elastic- plastic coal and r ock failure model was applied to the similar simulation on the rock cutting process during the drilling process of the roofbolter. Thus the coal and rock failure law was an alyzed and the resistance load and other data of the roofbolter bit were obtained. The study results showed that during the drilling and cutting process, influenced by th e bit structure, the coal and rock could be divided into a direct breaking zone, failure zone and non- damage zone. Due to the influence of the coal and rock elastic defo rmation, the drilling resistance would be high and the speed of the roofbolter would be low at the initial operation of the bit. The number of the bit wings would be the bit speed fluctuation number per revolution and thus the number of the bit wings would be directly affected to the stability of the bit drilling process.

     

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