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基于巨磁阻效应的采煤机摇臂角度传感器设计研究

Design and research on angle sensor for shearer rocker based on giant Magneto resistance effect

  • 摘要: 为解决采煤机自动高调中缺乏有效检测手段的问题,在分析采煤机摇臂结构和工作原理的基础上,提出了适合采煤机实际工况的摇臂角度测量方法,并设计了基于巨磁阻效应的角度传感器。传感器通过在摇臂销轴处安装摇杆-旋转机械部件以获取摇臂位置,并将其摆动转换为磁场旋转运动;采用集成巨磁阻(IGMR)芯片TLE5012B作为磁感应元件,单片机STM32F103C8T6为核心控制单元,实现角度信号的采集、转换、处理、显示、WiFi和RS485方式传输等。试验结果表明:基于巨磁阻效应的采煤机摇臂角度传感器在采煤机摇臂摆动范围内具有良好线性关系,非线性度为0.13%,最大绝对误差为0.23°,最大相对误差为0.20%,可实现较高精度的角度测量。

     

    Abstract: In view of the lack of effective detection means in the automatic raising of coal mining machine,this paper analyzed the structure and the working principle of the shearer arm and then proposed a rocker angle measurement method suitable for the actual working condition for shearers and designed the angle sensor based on Giant Magneto Resistance effect. The sensor acquires the rocker arm position by installing a rocker-rotating mechanical component at the rocker pin shaft, and converts the swing into a magnetic field rotary motion. The integrated giant magneto resistance (IGMR) chip TLE5012B is used as the magnetic induction component, and the single chip microcomputer STM32F103C8T6 as the core control unit to fulfill functions such as the acquisition, conversion, processing, display, WiFi and RS485 transmission of angle signals. The test results show that the rocker angle sensor based on giant magneto resistance has a good linear relationship in the rocker swing range of the shearer, the non-linearity is 0.13%, the maximum absolute error is 0.23°, and the maximum relative error is 0.20%, which enables higher precision angle measurement.

     

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