综采工作面复合顶板失稳机理及深孔注浆控制技术
Instability mechanism and deep hole grouting control technology of composite roof in fully-mechanized mining face
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摘要: 为解决复杂地质条件下的大采高综采工作面的顶板与煤壁稳定问题,采用数值模拟分析了综采工作面煤壁的稳定性,揭示了综采工作面的片帮机理;在此基础上,提出了以顶板夹矸劈裂与渗透注浆加固为主、煤体渗透注浆为辅的深厚煤壁与复合顶板深孔注浆控制技术,并成功应用于工程实践。工程实践结果表明:所提出深孔注浆控制技术实现了深厚煤壁与复合顶板的全方位加固,试验区域内顶板夹矸冒落高度一般为200~300 mm,煤壁基本无片帮现象,保证了综采工作面煤壁和顶板夹矸在回采过程中的稳定,且其运用超细水泥注浆加固成本仅为聚氨酯等化学浆液成本的1/9。Abstract: In order to solve the problem of roof and coal wall stability of fully-mechanized mining face with large mining height under complex geological conditions,the stability of coal wall in fully-mechanized mining face was analyzed by numerical simulation.Based on this,the deep hole grouting control technology of deep coal wall and composite roof giving priority to consider the gangue splitting and seepage grouting reinforcement of roof,and then permeation grouting for the coal was proposed,which was applied in the engineering successfully.The results showed that the control technology presented realizes the relatively comprehensive reinforcement for the deep coal wall and composite roof.The falling heights of roof of 200~300 mm for the roof occur in the test area and there is little coal wall spalling phenomenon,ensuring the stability of the roof and coal wall during the stoping process.Moreover,the grouting cost using superfine cement grouts is only 1/9 of the chemical grouts such as the flexurane,which has remarkable economic benefits.