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矿用永磁直驱电动机温度场研究与分析

Research and analysis of temperature fieldon mine permanent magnet direct drive motor

  • 摘要: 针对低速大功率矿用永磁直驱电动机谐波含量较高、多物理场耦合、流体场复杂等特性造成电动机部件发热、磁场畸变严重等若干问题,对500 kW、60 r/min分数槽集中绕组矿用隔爆永磁直驱电动机进行损耗分析,得出定子铜损耗占总损耗比例最高,其次为定子铁心损耗及转子永磁体损耗。根据损耗特点,在电动机外部设置水套机座,内部通过风扇形成循环风路的冷却结构,使定子的铜损耗与铁损耗,通过热传导传至机座;定子铁心与水套机座采用热套结构,增加传热效果;定子端部热量经过铜绕组传至直线段,再由定子铁心传走;采用镀层分块、转子轭部叠片式结构,将转子永磁体热量携至定子铁心轭部并由机座冷却水携出。通过迭代计算的方式验证了当给定来流温度且电动机定子内径圆面处绝热时,转子热量将加载至定子轭部孔;当转子气隙空气温度加载到定子内径面处时,电动机部件基本达到热平衡。最后,截取该电动机定子轴向1/2半齿半槽及转子径向1/8作为仿真对象,利用Realizable k-ε模型对带有冷却结构的模型对象进行三维温度场仿真分析与数据统计。结果表明:低速大功率矿用永磁直驱电动机在冷却结构的协同作用下,可以有效降低定子端部及转子磁体产生的热量,减少转子引起的绕组发热不均及定子铜耗问题,确保电动机定子绕组和转子永磁体等主要电磁部件在安全温度范围内稳定运行,为低速大功率永磁直驱电动机在结构优化方面提供了理论依据。

     

    Abstract: For the low-speed high-power mine permanent magnet direct-drive motor with high harmonic content, multi-physics coupling, complex fluid field and other characteristics, the motor components are heated and the magnetic field distortion is serious. For 500 kW and 60 r/min fractional slot concentrated winding mine separation loss analysis of the permanent magnet direct drive motor is carried out. According to the calculation results, the stator copper loss accounts for the highest proportion of total loss, followed by the stator core loss and the rotor permanent magnet loss. According to the loss characteristics, the water jacket base is installed outside the motor, and the internal passage is passed. The fan forms a cooling system structure for the circulation air path. In the cooling system, the copper loss and iron loss of the stator are transmitted to the machine base through heat conduction; the stator core and the water jacket base adopt a heat jacket structure to increase the heat transfer effect; the heat of the stator end is transmitted to the straight line through the copper winding, and then stator core is transported away, and the heat of the rotor permanent magnet is carried to the stator core yoke portion by the plated block and the rotor yoke laminated structure, and is carried by the base cooling water. Iterative calculations verify that when a given inflow temperature is reached and the stator stator inner diameter is thermally insulated, the rotor heat is applied to the stator yoke hole, and the rotor air gap air temperature is loaded to the inner diameter surface of the stator, and the motor components substantially reach thermal equilibrium. The motor′s stator axial 1/2 half-tooth half-slot and the rotor radial 1/8 are intercepted. The Realizable k-ε model is used to simulate and analyze the three-dimensional temperature field of the model object under the cooling system. The results show that the low-speed high-power mine permanent magnet direct-drive motor can effectively reduce the heat generated by the stator end and the rotor magnet under the synergistic effect of the cooling system, reduce the uneven heating of the winding caused by the rotor and the copper loss of the stator, and ensure the stator of the motor. The main electromagnetic components such as windings and rotor permanent magnets operate stably in the safe temperature range, which provides a theoretical basis for structural optimization of low-speed high-power permanent magnet direct-drive motors.

     

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