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基于深度学习的多产品煤料图像分类方法研究

Study on multi-product coal image classification method based on deep learning

  • 摘要: 基于传感器的智能矿石干选技术在煤炭领域备受关注,其节能、无水、智能、高精度和易使用等优点在井下排矸、选厂预富集和矸石再选等环节有着广泛的市场前景,具有降低成本、节能降耗的优势。为探索深度学习在基于机器视觉的煤料智能干选过程中的分类精度和应用潜力,基于深度学习提出了一种多产品煤料图像分类方法。在获取低灰煤、中低灰煤、高灰煤和矸石4类产品无烟煤图像的基础上,采用位置变换操作对煤粒图像集进行数据增强,为深度学习模型提供大量训练数据,进而采用基于Tensorflow、Keras框架的Inception_v3神经网络模型进行迁移学习。通过使用ImgNet大量数据集在Inception_v3神经网络模型上训练出初始网络参数和权重,将其迁移至煤料多产品分类模型中,采用Dropout对模型进行处理以防止过拟合,最终建立了针对无烟煤多产品的深度学习分类模型,并通过训练过程的损失值和准确率的趋势图判断训练过程是否收敛。通过多分类器对比分析,结果表明深度学习分类模型的测试精度和验证精度均达到90%以上,且随产品数量增加而略有降低,多产品验证精度分别为93.5%、91.3%和90.1%,均优于KNN、RF和SVM常规分类模型的准确率,其中SVM分类模型准确率较高,RF分类模型次之,KNN分类模型准确率最低。分析结果表明深度学习能高效区分产品间特征差异性,并在煤料多产品图像分类应用上具有较大潜力。

     

    Abstract: The sensor-based intelligent dry ore separation technology has attracted much attention in the field of coal recent years. Its advantages of energy saving, waterlessness, intelligence, high-precision and easeof use have a broad market prospectin the links of downhole gangue discharging, pre-enrichment in the separation plant and gangue re-selection with the advantages of cost reduction, energy saving and consumption reduction. In order to explore the classification accuracy and application potential of deep learning in the intelligent dry separation of coal based on machine vision, a multi-product coal image classification method was proposed based on deep learning. On the basis of obtaining anthracite images of low-ash coal, medium-low ash coal, high-ash coal and gangue products, the position transformation operation was used to enhance the data of the coal particle image set, providing a large amount of training data for the deep learning model. Inception_v3 neural network model based on Tensorflow and Keras framework was adopted for migration learning. The initial network parameters and weightswere trained on the Inception_v3 neural network model by using ImgNet large data sets, and were transferred to the coal multi-product classification model, and the model was processed by Dropout to prevent over-fitting, and finally established a deep learning classification model for anthracite multi-products, and used the loss value of the training process and the trend graph of accuracy acc to determine whether the training process has converged. Through the comparison and analysis of multiple classifiers, the results show that the test accuracy and verification accuracy of the deep learning classification model reach more than 90%, and slightly decreases as the number of products increases. The verification accuracies of multi-product are 93.5%, 91.3% and 90.1% respectively, which are superior to the accuracy of conventional KNN, RF and SVM classification models. Among them, the accuracy of SVM classification model was higher, followed by RF, and KNN classification accuracy was the lowest. The analysis results indicate that deep learning can effectively distinguish the feature differences between products and has great potential in the application of image classification of coal products.

     

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