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张永将, 陆占金. 超高压水力割缝煤层增透成套装置研制及应用[J]. 煤炭科学技术, 2020, 48(10).
引用本文: 张永将, 陆占金. 超高压水力割缝煤层增透成套装置研制及应用[J]. 煤炭科学技术, 2020, 48(10).
ZHANG Yongjiang LU Zhanjin, . Development and application of complete set of anti-reflection equipment for ultra-high pressure hydraulic seam cutting[J]. COAL SCIENCE AND TECHNOLOGY, 2020, 48(10).
Citation: ZHANG Yongjiang LU Zhanjin, . Development and application of complete set of anti-reflection equipment for ultra-high pressure hydraulic seam cutting[J]. COAL SCIENCE AND TECHNOLOGY, 2020, 48(10).

超高压水力割缝煤层增透成套装置研制及应用

Development and application of complete set of anti-reflection equipment for ultra-high pressure hydraulic seam cutting

  • 摘要: 现有割缝(扩孔)装置对于中硬或坚硬煤层割缝效率低,配套安全防护措施相对较少,未能实现远程操控割缝作业。为了解决中硬或坚硬煤层安全、高效割缝增透难题,亟需研制更高压力的割缝成套装置。在综合考虑设备效率、割缝深度及割缝排渣所需流量的基础上,研制了高压清水泵;通过分析钻孔流场分布规律,依据水射流理论,研制了高低压转换割缝器;依据钻孔排渣原理,采用整体加工工艺,研制了浅螺旋整体钻杆;依据窄缝黏性流体流动理论,采用间隙密封设计,研制了超高压旋转水尾;基于煤矿井下巷道条件的多变性,根据高压清水泵的额定压力、额定流量确定了溢流阀的设计要求,研制了高压远程操作台;综合分析耐压性及远距离割缝作业沿程阻力损失,研制了超高压液压软管。通过关键部件的研制,成功研制了ZGF-100(A)型超高压水力割缝装置,成套装置工作压力达100MPa,具备钻割一体化功能,可实现100m以上远程操控,并配套研制了安全防护装置,形成了超高压水力传输的安全防护系统,同时,对成套装置空载运行、工作压力、工作流量、密封性能、耐压性能等8项内容进行了安全检测,检测内容均符合国家相关检测要求。现场应用结果表明:采用超高压水力割缝装置对煤层进行卸压增透,穿层钻孔割缝平均单刀出煤量0.85t,割缝半径1.78~2.18m,可提高钻孔瓦斯抽采纯量2.0倍以上,缩短抽采达标时间50%以上;顺层钻孔在钻孔工程量减少47%条件下,单孔抽采纯量提高2.0~2.5倍,缩短掘进循环施工周期60%以上,说明该方法割缝效率高,割缝后煤层卸压增透效果显著。

     

    Abstract: The existing slotting( reaming) device has low cutting efficiency for medium hard or hard coal seam,and there are relatively few supporting safety protect ion measures,which can not realize the remote operation of slotting. In order to solve the problem of safe and efficient seam penetration enhancement in medium hard 0 r hard coal seam,it is necessary to develop a complete set of slotting device with higher pressure.On the basis of comprehensive consideration of equipment efficiency, slotting depth and required flow rate of slotting slag,a high-pressure clean water pump was developed; by analyzing the distribution law of borehole flow field,and accor ding to the theory of water jet,a high-low pressure conversion slot cutter was developed; Based on the drilling slag discharge principle,the overall processing technology was adopted to develop the shallow spiral integral drill pipe; based on the narrow slot viscous fluid flow theory,the ultra-high pressure rotating water tail was developed using the gap seal design; based on the variability of underground coal mine roadway conditions,and according to the rated pressure and rated flow of high-pressure c| ear water pump,the design requirements of the overflow valve were determined,and the high-pressure remote control was developed; the pressure resistance and resist ance loss along the long-distance slotting operation were comprehensively analyzed,and the ultra-high pressure hydraulic hose was developed. Through the developme nt of key components,the ZGF-10( A) ultra-high pressure hydraulic slotting device has been successfully developed. The complete set of equipment has a working pre ssure of 100 MPa and it has the integrated function of dilling and cutting,which can realize remote control of more than 100 m.The safety protection device has formed a safety protection system for ultra-high pressure hydraulic transmission. At the same time, safety tests have been carried out on 8 items including no-load operation,wo rking pressure,working flow,sealing performance and pressure resistance of the complete set of equipment,and the contents of the tests were in line with the state relat ed testing requirements. The field application results show that: the ultra-high pressure hydraulic slotting device is used to relieve pressure and increase permeability of coal seam. The average single cutting coal output of through seam drilling is 0.85 t,and the cutting radius is 1.78 ~ 2.18 m,which can increase the pure amount of gas drainage by more than 2.0 times and shorten the time of reaching the standard by more than50%; under the condition of 47% reduction in the drilling volume of the bed ding drilling,the pure amount of single hole gas drainage can be increased by2.0 ~ 2.5 times ,and the cycle construction period of driving can be shortened by more tha n 60%.It shows that this method has high fficiency in seam cutting,and has significant anti-reflection effect in seam pressure relief after seam cutting

     

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