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刮板输送机用阀控型液力偶合器技术现状和发展趋势

Technical status and development trend of valve controlled fluid couplings for scraper conveyor

  • 摘要: 基于液力传动原理的阀控型液力偶合器可有效解决刮板输送机软启动、过载保护和负载均衡的问题,同时具有结构简单、性能可靠、设备投资和维护成本较低的优点,是当前刮板输送机上应用最为广泛的软启动装置之一。为全面了解刮板输送机用阀控型液力偶合器当前的技术现状并预测其未来的发展趋势,从目前常用的主机结构、液压供水控制系统、叶轮的材料和加工工艺、腔型研究等方面对其进行阐述和总结,分析比较国内外目前主要的设计制造手段和产品性能,分析发现阀控液力偶合器的国产化已取得很大进步,但关键元部件的研发能力需要进一步提高,同时提出智能调速、状态监测等是阀控型液力偶合器的未来发展方向。

     

    Abstract: The valve-controlled hydraulic coupling based on the hydraulic transmission principle can effectively solve the problems of soft start,overload protection and load balancing of the scraper conveyor,and has the advantages of simple structure,reliable performance,low input and maintenance cost,so it’s currently one of the most widely used soft starters on the scraper.In order to fully understand the current state of the technology of valve-controlled fluid couplings for scraper conveyors and predict their future development trends,the technical status of valve-controlled fluid coupling from the aspects of coupling mainframe structure,hydraulic water supply control system,material and processing technology of impeller,and research status of cavity type were expounded,the main design and manufacture methods and product performance at home and abroad were analyzed and compared.The results showed that the localization of valve-controlled fluid coupling had made a great improvement,but the research and development ability of key components needed to be further improved.The future development direction of valve-controlled fluid couplings such as intelligent speed regulation and condition monitoring was pointed out.

     

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