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宽粒级煤泥浮选机流体动力学模拟与试验研究

Study on Fluid Dynamics Simulation and Experiment of Wide Particle Grade Slime Floatator

  • 摘要: 针对常规浮选中粗颗粒与气泡碰撞概率低,且与气泡粘附后也会因矿浆的强烈湍流运动而极易从气泡上脱落的问题,结合粗、细粒矿物浮选特点,设计了一种适合于粗、细粒矿物分选的宽粒级煤泥浮选机。采用FLUENT软件对该浮选机进行了气-液两相流场数值模拟研究,通过对浮选机内流体速度、湍流强度和气相浓度的分析,验证了该结构浮选机可为粗粒和细粒矿物浮选提供各自所需的流体力学环境。采用组建的实验室宽粒级煤泥浮选试验系统对章村矿选煤厂0~1 mm煤泥进行了浮选试验。结果表明,通过选择合适的浮选工艺条件,采用该浮选机对0~1 mm宽粒级煤泥浮选时,浮选精煤数量指数和可燃体回收率分别为96.33%和92.07%。

     

    Abstract: Due to the coarse particles were heavy and had a low probability to the bubble collision in the conventional floatation,once sticking on the bubbles,the p articles would be easily detached from the bubbles by the strong turbulence movement of slurry.In combination with the floatation features of the coarse and fine particl e minerals,a wide particle grade coal floatator suitable for coarse and fine minerals separation was designed.The FLUENT software was applied to the numerical simula tion study on the gas-fluid two phase flow filed of the floatator.With the analysis on the inner fluid velocity,turbulence intensity and gas-phase concentration of the floata tor,the structure floatator was approved to provide each fluid dynamics environment required for the coarse and fine coal floatation.A wide particle grade slime floatation experiment system set in the lab was applied to the floatation experiment on the slime with 01 mm in Zhangcun Mine Coal Preparation Plant. The results showed that wit h a suitable floatation technique condition selected,when the floatator was applied to the floatation of the 01 mm wide grade slime,the quantity index of the floated clean coal and the combustible mass recovery rate were 96.33% and 92.07 % individually.

     

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