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基于双目视觉的动态煤量测量方法

Dynamic coal quantity measurement method based on binocular vision

  • 摘要: 煤矿井下带式输送机主运输面煤量测重设施不完善。在复杂的煤矿井下环境中,皮带秤的测重方法对其精度有很高的要求、易受到人为操作,使得测量误差较大,难以获得真实的煤产量数据;激光三维扫描的测重系统价格昂贵,难以普遍使用。根据煤矿井下带式输送机主运输面煤量测量问题存在的不足,针对性地提出一种基于双目视觉的动态不规则物体测重方法。首先,采用双目相机获取煤矿井下带式输送机主运输工作面的左右俯视图,研究适用于煤矿井下图像特点的预处理方法;接着根据双目视觉的原理采用改进的半全局块匹配算法(Semi-Global Block Matching,SGBM)计算得到密集视差图并对视差图进行空洞填充以消除误匹配点;再对填充后的的视差图采用改进的分水岭分割算法将视差图中的原煤目标分离出来;然后在采用基于三角测量的方法恢复各点的深度信息后计算其对应点的三维信息;在三维信息的基础上提出了一种新的动态不规则体积测量方法计算带式输送机表面的原煤体积;最后,应用煤量计算公式完成煤量测量。用双目相机获取真实煤矿图像进行试验,证明所提方案的有效性。研究表明:该系统所需的硬件设备为一个质量轻、体积小的双目摄像机,能实时采集到目标图像和距离;真实重量和测量重量误差低于10%,为煤矿井下煤量测量提出了一种有效的方案,能够满足实际煤矿井下煤产量的估计需求。

     

    Abstract: Coal weight measurement facilities at the main transport face of belt conveyor in coal mine are not perfect. In the complex underground environment of coal mine,weight measurement method of belt weigher has high requirements for its precision and is easy to be operated by human,which makes the measurement error larger and difficult to obtain the real coal production data;weight measurement system of laser three-dimensional scanning is expensive and difficult to be widely used. According to the shortcomings of coal quantity measurement of main transport surface of belt conveyor in coal mine,a dynamic irregular object weight measurement method based on binocular vision is proposed. Firstly,left and right top view of the main transport working face of the belt conveyor in the coal mine is obtained by using the binocular camera,preprocessing method suitable for the image characteristics of the coal mine is studied. Then,according to the principle of binocular vision,an improved semi global block matching (Semi-Global Block Matching,SGBM)algorithm is used to calculate dense parallax map,holes in the parallax map are filled to eliminate the wrong matching points. Finally,parallax map after filling is collected the improved watershed segmentation algorithm is used to separate the raw coal target in the parallax map;depth information of each point is recovered by the method based on triangulation to calculate the three-dimensional information of corresponding points;on the basis of the three-dimensional information,a new dynamic irregular volume measurement method is proposed to calculate the raw coal volume on the surface of belt conveyor;finally,calculation formula of coal quantity is applied Coal forming capacity 〖JP+1〗measurement. In this paper,we〖JP〗〖LM〗use binocular camera to obtain real coal mine images to test the effectiveness of the proposed scheme. Research shows that:hardware equipment of the system is a binocular camera with light weight and small volume,which can collect the target image and distance in real time;error between the real weight and the measured weight is less than 10%,which provides an effective scheme for coal quantity measurement in coal mine,which can meet the estimation demand of actual coal production in coal mine.

     

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