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论露天煤矿智能化建设总体设计

Overall design of intelligent construction in open pit coal mines

  • 摘要: 为寻求智能化露天煤矿统一的设计思想和建设内容,确保露天煤矿智能化建设的实效,针对目前露天煤矿山普遍存在的重“软”系统建设,轻“硬”工艺装备变革,重业务系统建设、轻数据价值挖掘,偏离需求片面追求无人化,忽视智能化建设的经济属性等问题,厘定了围绕“人”“设备”“系统”3条主线的建设内容,明确了将露天煤矿智能化程度分为初级、中级、高级3个阶段的智能化分级建设原则,提出了实现矿山全要素、全过程、全生命周期个性化安全稳定运行的露天煤矿智能化建设的总体目标。通过解析露天煤矿生产和智能化建设的特征,提出了工艺为本、分级建设、价值导向、有序推进和虚实共生的智能化露天煤矿总体设计策略,以期指导我国露天煤矿智能化建设系统化、科学化和规范化。基于我国煤矿露天开采技术和工艺装备水平的现状及矿山的现实需求,提出了露天煤矿智能化建设应以工艺作为基本的出发点和落脚点,而并非片面追求少人或无人的发展本质。我国露天煤矿智能化建设的首要任务和核心关键是攻克连续和半连续开采工艺核心装备的卡脖子难题,建立工艺系统机理模型,基于泛在连接技术实现设备群的全面互联和数据的全面采集管理,再进行大数据分析和智能决策。基于工业互联网平台体系架构思想,建立了“感知层、接入层、边缘层、智能化煤矿工业互联网平台层和综合管控平台层”的5层智能化露天煤矿平台架构。感知层实现露天煤矿“人-机-环-管”信息的全面感知;接入层利用智能数据网关模块技术实现感知层数据的实时传输;边缘层依托协议转换技术实现多源异构数据的协议转换、归一化和边缘集成;智能化煤矿工业互联网平台层由物联网管理平台、云计算平台、技术中台、业务中台和数据中台等组成,构建可扩展的开放式云操作系统;综合管控平台层提供了设计、生产、管理、服务等一系列创新性业务应用,实现独立决策与控制、数据共享和系统间的智能联动。构建了智能化技术驱动的露天煤矿智能开采技术的5大主要应用场景,提出了智能化露天煤矿初、中、高三级的建设内容,明确了露天煤矿智能化建设的基本规律,即矿山必须以智能化建设的价值创造为评价准则确定相关建设内容及合理的投入规模,方可形成智能化矿山建设的最终价值。

     

    Abstract: In order to seek the unified design idea and construction paradigm for intelligent open-pit coal mines and to ensure the effectiveness of the intelligent construction of open-pit coal mines, in view of the current open-pit coal mines problems suchas: focusing on 'soft' system construction, and ignoring 'hard' technology and equipment changes; emphasizing on business system construction, and ignoringtheexploration value of the data mining; deviating from demandby means of one-sided pursuit of unmanned mining; ignoring the economic attributes of intelligent building and other issues, the construction content around the three main lines of “people”,“equipment” and “system” is determined.The intelligent classification construction principle of dividing the intelligent degree of open-pit coal mine into three stages: primary stage, intermediate stage and advanced stage, and the principle of intelligent grading construction is put forward. The overall goal of intelligent construction of open-pit coal minesis to achieve individualized, safe and stable operation of all elements, the whole process and full life cycle of the mine is put forward.By analyzing the characteristics of open-pit coal mine production and intelligent construction, the overall design strategy of intelligent open-pit coal mines with technology-based, graded construction, value-oriented, orderly advancement and virtual reality symbiosis is put forward, in order to guide the systematization, scientisation and standardization of intelligent construction of open-pit coal mine in China.Based on the status quo of mining technology and process equipment level of open-pit coal mine in China and the actual needs of the mine, it is proposed that the construction of intelligent open-pit coal mine should take technology as the basic starting point and foothold, rather than unilaterally pursuing the essence of development with few or no people. The primary task and core of the intelligent construction of open-pit coal mines in China is to overcome the bottleneck problem of the core equipment of continuous and semi-continuous mining technology, establish a process system model, and realize the comprehensive interconnection of equipment groups and comprehensive data collection and management based on ubiquitous connection technology, and then carry out big data analysis and intelligent decision-making.Based on the idea of industrial Internet platform system architecture, a five-layer intelligent open-pit coal mine platform architecture of “perception, access, edge, intelligent coal mine industrial Internet platform and comprehensive management and control platform”has been establishedand the perception layer realizes the comprehensive perception of “human-machine-environment-management” information in open-pit coal mine. The access layer uses the intelligent data gateway module technology to realize the multi-source heterogeneous data protocol transformation, normalization and edge integration. The intelligent coal mine industrial Internet platform layer is composed of Internet of things management platform, cloud computing platform, technology platform, business platform and data platform to build an extensible open cloud operating system. The integrated management and control platform layer provides a series of innovative business applications such as design, production, management and service to realize independent decision-making and control, data sharing and intelligent linkage between systems.Five main application scenarios of intelligent technology-drivenopen-pit coal mine technology are constructed,and the primary, intermediate and advanced construction content of intelligent open-pit coal mine is proposed, and the basic law of intelligent construction of open-pit coal mine is clarified, that is, mines must be intelligentized. The value creation of construction is the evaluation criterion to determine the relevant construction content and reasonable investment scale, so as to form the final value of intelligent mine construction.

     

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