非接触式露天煤垛在线温度监测系统设计
Design on Non-contact Temperature On-line Monitoring System in Opencast Coal Stack
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摘要: 为实现露天煤垛自动温度监测与自燃隐患点的探测,设计一种基于红外成像技术的非接触式露天煤垛在线温度监测系统。介绍了在线温度监测系统的功能模块与硬件设备组成、软件功能以及所采用温度校正算法和内热源计算模型的原理。研究结果表明,该系统可对多个煤垛进行全天候无盲区在线扫描,实现多煤垛在线温度监测;经温度校正,该系统在不同天气下可将煤垛表面温度的平均测温误差由14.33%有效校正为0.92%,显著提高了测温准确度;对内热源温度的平均计算误差为10.36%,满足工程实际需求;可对多个煤垛温度进行综合分析,判断其温度变化趋势与处理优先级。Abstract: In order to realize automatic temperature measurement and spontaneous combustion hidden source probing of opencast coal stack, an non- contact tem perature on- line monitoring system of opencast coal stack was designed based on the infrared image technology. The paper introduced function modules, hardware eq uipment and software of designed system. Meanwhile the paper introduced the algorithm principle of temperature correction and inner- heat- source calculation. The re search results showed that the monitoring system could all- weather and non- blind- area detected temperature for opencast coal stacks. The measured results of the te mperature calculation indicated that the coal stack temperature measurement average error of the monitoring system was reduced from 14. 33% to 0. 92% in different w eather. The internal temperature calculation average error was 10. 36%, and satisfied the temperature detecting practical demand. Moreover, the system could compreh ensively analyze temperatures and gave the priority of procession for coal stacks of storage base.