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泵吸式局部反循环取心钻具关键部件研究

Research on key components of pump-suction coring drillwith local reverse circulation

  • 摘要: 针对现有取心钻具在钻遇松散破碎等复杂地层时岩心采取率不足等问题,研究了泵吸式局部反循环取心钻具的局部反循环效果;运用计算流体动力学(CFD)分析技术对影响局部反循环效果的关键部件——负吸部件中右角增大的圆弧半径Ry、两齿轮中心距D、齿轮转速N,3个关键参数进行数值模拟,采用试验方法检验局部反循环效果。研究结果表明:体现负吸效果的压差P受负吸部件参数Ry、D和N影响明显;对于P91型孔底局部反循环钻具而言,取结构参数Ry=18 mm,D=27.3 mm,运动参数N=300 r/min是比较理想的参数组合;按优选后的结构参数加工出负吸部件,并进行反循环效果试验,试验结果表明,在相同泵量的条件下,泵吸式孔底局部反循环钻具比某射流式孔底局部反循环钻具反循环效果提高了约30%。

     

    Abstract: To solve the problem of low core recovery percentage when drilling in loose broken stratum using the existing coring drills, the locally reversely cycling performance of pump-suction coring drill with local reverse circulation is investigated. By means of CFD analyses, the effects of three key parameters of the vital component, negative suction part, which are enlarged radius (Ry), center distance (D), and rotational speed (N) on the locally reversely cycling performance were simulated numerically. These simulated effects were examined by experiments. The results show that the pressure difference P which manifests the effect of negative suction is affected significantly by the above three parameters. For the P91 coring drill with local reverse circulation at the hole bottom, the combination of parameters Ry=18 mm, D=27.3 mm, and N=300 r/min leads to an ideal effect. According to the optimized structural parameters, the negative suction parts were manufactured and tested in terms of locally reversely cycling performance. The tests show that with the same pump volume, the local reverse circulation efficiency of the present coring drill is 30% higher than that of fluidic drilling tool with local reverse circulation at the borehole bottom.

     

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