8m大采高综采工作面成套装备研发及应用
Research and development and application of set equipment of 8 m large mining height fully- mechanized face
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摘要: 针对8 m大采高工作面围岩控制、液压支架可靠性保证、超大煤量自适应连续运行、工作面配套存在的问题进行研究,建立液压支架与围岩的耦合力学模型,采用"双因素控制法"确定超大采高液压支架合理工作阻力,设计伸缩梁与护帮板分离的三级协动护帮装置、大缸径抗冲击双伸缩立柱,有效控制片帮及顶板压力;采用高强度结构钢及智能焊接新工艺提高8.2 m大采高液压支架可靠性;基于无极软启动、超大规格链条及传动系统和电直驱齿辊式连续破碎装置,研制超大煤量自适应刮板输送机;综合对采煤机行走传动、带式输送机可折叠机身、超前液压支护等多个方面进行研究,研发了首套8 m大采高综采成套装备,并在兖矿集团金鸡滩煤矿108工作面进行工业性试验。试验表明:成套装备能有效地控制顶板和煤壁,具备良好的稳定性及可靠性,煤流运输顺畅,无大块煤堵塞,试验期间工作面最高日产5.7万t,月产达到150万t以上。Abstract: For the problems of surrounding rock control for 8 m large mining height, stability and reliability of hydraulic support and large coal quantity adaptive con tinuous operation, relevant research was carried out. First coupling mechanical model of hydraulic support and surrounding rock was established, the reasonable workin g resistance of ultra large height hydraulic support was determined by two-factor control method and three-level coactions face guard mechanism and the double-telesc opic prop was designed which could control rib spalling and roof pressure efficiently; improving the relability of the 8. 2 m mining height hydraulic support by using high -tensile structural steel and new process of intelligent welding; based on the non-pole soft start, supersize chain and transmission system and the continuous crushing device of electric direct drive tooth roller, the paper developed ultra large coal quantity self-adaptive scraper conveyor; Finally, by comprehensive using the multiple stu dy, such as coal mining machine walk transmission technology, folding belt conveyor.advanced hydraulic support and so on, the first set of 8 m mining height complete sets of equipment was developed and the industrial test was carried out in No.108 working face in Jinjitan Coal Mine of Yankuang Group. The tests indicated that the co mplete set of equipment could control roof and coal wall effectively, which had good stability and reliability; the coal flow was smooth and no big lumps of coal were bloc ked. During the test, the working face was up to 57 000 tons, and the monthly output reached 1. 5 million tons.