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张旭辉, 张超, 杨文娟, 赵建勋. 悬臂式掘进机可视化辅助截割系统研制[J]. 煤炭科学技术, 2018, (12).
引用本文: 张旭辉, 张超, 杨文娟, 赵建勋. 悬臂式掘进机可视化辅助截割系统研制[J]. 煤炭科学技术, 2018, (12).
ZHANG Xuhui, ZHANG Chao, YANG Wenjuan, ZHAO Jianxun. Research and development of visual auxiliary cutting system forcantilever roadheader[J]. COAL SCIENCE AND TECHNOLOGY, 2018, (12).
Citation: ZHANG Xuhui, ZHANG Chao, YANG Wenjuan, ZHAO Jianxun. Research and development of visual auxiliary cutting system forcantilever roadheader[J]. COAL SCIENCE AND TECHNOLOGY, 2018, (12).

悬臂式掘进机可视化辅助截割系统研制

Research and development of visual auxiliary cutting system forcantilever roadheader

  • 摘要: 为了解决煤矿井下巷道掘进过程中因粉尘大,掘进机司机视野受限,导致截割效率低下,巷道成形质量不佳等问题,提出一种截割头位姿视觉测量的方法,实现巷道掘进过程的可视化监测。介绍了辅助截割导引系统的轨迹控制方法和系统主要功能模块,操作者输入巷道和掘进机参数后,系统自动生成截割头路径轨迹,并根据视觉测量结果实时更新、显示掘进机机身位姿和截割头位置提醒操作者,同时对超、欠挖进行预报警。试验结果表明:应用该系统后,掘进机机身静止时横滚角和俯仰角均在0.4°以内,航向角的变化在0.2°以内,运动情况下稳定性良好;截割头静止时抬升角在0.3°以内跳动,回转角跳动在0.25 °以内,运动时稳定性良好;最后对系统报警功能和可视化截割功能进行验证,效果良好。

     

    Abstract: In order to solve the problem that the roadheader driver’s vision is limited because of the heavy dust, resulting in low cutting efficiency and poor forming quality of the roadway in the tunneling process of underground coal mine. The paper presents a visual measurement method of cutting head position and pose, which can realize visual monitoring of roadway excavation process. The paper introduces the trajectory control method and the main function modules of the auxiliary cutting guidance system. After the operator inputs the parameters of the roadway and the roadheader, the system automatically generates the path of the cutting head, updates and displays the position of the excavator's fuselage and cutting head to remind the operator, according to the visual measurement results in real time. At the same time, carry on the pre-alarm to the superdigging and underdigging. The test results show that the roll angle and pitch angle are within 0.4° and the course angle is within 0.2° when the fuselage is at rest. The lifting angle of the cutting head is less than 0.3° and the rotation angle is less than 0.25° when the cutting head is still, the stability of the cutting head is good, and the system alarm function and the visual cutting function are verified,the effect is fine.

     

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