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防喷敛集装置优化设计及其抗冲击性能研究

Optimized design on outburst prevention and collection device and study on impact resistance performances

  • 摘要: 为了更加有效地防止高压水射流割缝施工过程中可能引起的瓦斯喷孔现象,对传统防喷敛集装置进行了优化设计。优化后的防喷敛集装置采用胶囊封孔、注水加压的工作方式,其质量较传统装置减少了50%,同时敛集端部分采用合页式开口设计,操作更加方便,工序更加简化。其次,试验测试了优化后防喷敛集装置的抗冲击性能,表明优化后的装置具有较好的抗冲击性能,其能承受的最大累积冲击量为1 188 N·s。现场试验结果表明:钻孔体积较传统装置减少39%~67%,基本防止了瓦斯超限事故的发生,证明优化后的装置具有更好的密封性及更强的稳定性。

     

    Abstract: in order to more effectively prevent a gas blowhole phenomenon occurred during the slotting construction process with the high pressure water jet,an optimized design was conducted based on the conventional outburst prevention and collection devic . After the optimization,a rubber pack hole sealing and water injection pressurized working method was applied to the blowout prevention and colection device. The weightof the device was reduced by 50% than the conventional device. Meanwhile a hinge mode open design was applied to the end of thecolection part,thus the operation would be easier and the process would be simpler. Also after the optimization,the impact resistance performances of the bowout prevention and collection device were experienced and test.The optimized device could have good impact resistance performances and the max accumulated impact impulse of the optimized was 1 188 Ns.Site experiment results showed that the borehole volume was reduced about39%~67% than the conventional device. The gas over limit accident could be prevented basically and the optimized device could have better sealing performances and more strong stability.

     

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