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山东能源集团煤炭产业技术创新体系建设

Construction of Shandong Energy Group coal industry technological innovation system

  • 摘要: 山东能源集团有限公司(简称“山能”)是由兖矿集团有限公司、原山东能源有限公司(简称“原山能”)联合重组成立的山东省属大型能源集团,在煤炭安全高效开采、高端装备制造、煤气化、煤液化、煤炭清洁利用、深部建井、海外煤炭开发等方面取得了显著成就,为全国煤炭行业发展起到了引领和示范作用。文章系统总结了山能发展布局及创新体系建设成就,梳理了厚煤层放顶煤、超大采高综采、中厚煤层智能化开采、冲击地压治理、巷道支护技术、矿井热害与煤自燃防治、“三下一上”采煤治理、深井建设、澳大利亚煤炭开发实践、高端装备制造和煤炭清洁利用等15个重点领域所取得的进展,并列举了部分典型成功案例。系统阐述了山能在科技投入、平台建设、产业转型、新型产业、数字化和智能化方面的发展布局,介绍了兖矿集团创新体系建设经验和建设成效以及山能技术创新体系建设方面政策方针;回顾了山能在厚煤层放顶煤开采技术推广和应用方面所做出的巨大贡献,介绍了在综放开采工艺、综放开采装备配套方面的技术创新;针对不同地质生产条件下煤炭安全高效开采问题,研发应用了适于不同埋深、不同煤层赋存条件的3~4、5.5、6.0、6.8、8.2 m大采高和超大采高综采技术与成套装备,完成了5.5、7.0 m大采高、超大采高综放开采技术与装备研制和应用,刷新了我国综放开采高度;阐述了山能冲击地压矿井现状,分析了在冲击地压治理方面的思路和技术,重点探讨了鄂尔多斯、菏泽、新疆三类典型地层条件下的冲击地压治理工程实践;回顾了山能锚网支护的发展与改革历程,总结了大断面沿空巷道、小煤柱沿空巷道、深部复杂巷道布局原理和支护技术研究成果;针对矿井热害与煤自燃灾害治理,介绍了赵楼煤矿井下集中式冷水降温系统和全风量降温系统的原理与应用情况,总结了在煤自燃早期识别技术、采空区封闭控制技术和自燃火灾应急控制技术的研究和应用情况;阐述了采动覆岩破坏规律、开采沉陷规律和防水煤柱合理留设方面的研究成果;总结了河流、村庄建筑物、矿区铁路、高压输电线路、输油管线下压煤开采实践经验;介绍了深井建设过程的地面预注浆、深井冻结施工、井壁砌筑、井筒支护、井壁破裂治理等方面成熟经验;梳理了澳大利亚煤炭开发、收购历程及矿井建设、智能化工作面开发经验与成就;研发了具有自有知识产权的多喷嘴水煤浆气化技术,形成了日处理煤量1 000、1 500、2 000、2 500、3 000、4 000 t和4.0、6.5 MPa不同压力等级的系列炉型;总结了煤间接液化技术方面取得的成果,介绍了在高低温费托合成工艺、固定定流化床费托合成反应器及高效费托合成催化剂方面的研究成果和煤炭提质加工与清洁高效利用实践,重点介绍了煤炭高效提质、粉煤清洁利用、煤系固废资源化等方面的重大进展。通过对山能技术创新体系和创新成果的总结,分析并探讨了其未来科技创新和高质量发展思路,明确了山能“十四五”期间的重点发展方向。

     

    Abstract: Shandong Energy Group Co,. Ltd. is a large state-owned energy enterprise group in Shandong Province, upon an agreed merger between the former Yankuang Group and the former Shandong Energy Group. It has made remarkable achievements in safe and efficient coal mining, high-end equipment manufacturing, coal gasification, coal liquefaction, coal clean utilization, and overseas development, and has played a leading and exemplary role in the development of the national coal industry. This paper systematically summarized the development layout and innovation system construction achievements of Shandong Energy Group, progressed in 15 key areas including the top coal caving in thick coal seams, fully-mechanized mining with super large mining height, intelligent mining in medium-thickness coal seams, rock burst control, roadway support technology, mine heat hazard and coal spontaneous combustion prevention, mining "under the buildings, the railway and the water and above confined water", deep well construction, Australian coal development practice, high-end equipment manufacturing and coal clean utilization are sorted out, and some typical successful cases. This paper systematically expounded the development layout of Shandong Energy Group in the aspects of investment in science and technology, platform construction, industrial transformation, new industry, digitalization and intelligence, and introduced the experience and achievements of innovation system construction of Yancoal Group and the policies and guidelines of technological innovation system construction of new Shandong Energy Group. The great contribution made by the group in the popularization and application of top-coal caving mining technology in thick coal seam was reviewed, and the technological innovation in fully-mechanized top-coal caving mining technology and supporting equipment was introduced. For safe and efficient mining of coal under different geological and production conditions, the fully-mechanized mining technology and complete equipment with high and super-high mining height of 3-4, 5.5, 6.0, 6.8, 8.2 m with different burial depths and different coal types have been studied and developed. The development and application of technology and equipment for 5.5 m and 7.7 m large and super-large mining height fully-mechanized top-coal caving mining have been completed, and the mining height of fully-mechanized top-coal caving in China has been updated. The current situation of rock burst mines in Shandong Energy Group were illustrated, the group's ideas and technologies in rock burst control were analyzed, the engineering practice of rock burst control under three typical strata conditions of Ordos, Heze and Xinjiang were mainly discussed. The development and reform process of anchor-net support in the group were reviewed, and the research results of large-section gob-side entry, small coal pillar gob-side roadway, deep complex roadway layout principle and support technology were summarized. Aiming at the management of mine heat hazard and coal spontaneous combustion prevention, the principle and application of the centralized cold water cooling system and the total air volume cooling system in Zhaolou Coal Mine were introduced, and the research and application of early identification technology of coal spontaneous combustion, closed control technology of gob and emergency control technology of spontaneous combustion fire were summarized. The research results of overburden failure characteristics, mining subsidence law and reasonable retention of water proof coal pillars were introduced, and the practical experience of coal mining under rivers, village buildings, railways, high-voltage transmission lines, and oil pipelines were summarized. The mature experience in the process of deep shaft construction was introduced, such as surface pre-grouting, deep shaft freezing construction, shaft wall masonry, shaft support, shaft wall rupture prevention etc. The development experience and achievements of Yankuang Australia's development, acquisition process, mine construction, and intelligent working face were sorted out. The multi-nozzle coal-water slurry gasification technology with its own intellectual property rights was developed, and a series of furnace models with different pressure grades of 4.0 MPa and 6.5 MPa for daily coal treatment of 1 000, 1 500, 2 000, 2 500, 3 000 and 4 000 were formed. The achievements in indirect coal liquefaction technology were summarized, and the research achievements in high and low temperature Fischer-Tropsch synthesis process, fixed fluidized bed Fischer-tropsch synthesis reactor and high-efficiency Fischer-Tropsch synthesis catalyst were introduced. The practice of coal quality improvement processing and clean and efficient utilization were expounded, and the major progress in efficient coal quality improvement, clean utilization of pulverized coal, and resource utilization of coal-measure solid wastes was highlighted. Based on the summary of Shandong Energy Group’s technology innovation system and innovation achievements, the future scientific and technological innovation and high-quality development ideas of Shandong Energy Group were analyzed and discussed, and the key directions of Shandong Energy Group during the 14th Five-Year Plan were put forward.

     

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