7m大采高采煤机易维护全直齿摇臂设计研究
Study on Design of Easy Maintenance Full Direct Gearing Ranging Arm for 7 m High Cutting Height Coal Shearer
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摘要: 为解决进口摇臂故障多且不易维护的问题,通过数值模拟和现场实践的方法,提出适用于7m大采高的国产易维护全直齿摇臂设计方案,采用了全直齿传动、铸焊结合型壳体、时分性强制润滑和组合多路冷却等关键技术,实现了易维护全直齿摇臂五级全直齿传动,提高了减速机构的稳定性。易维护全直齿摇臂在大柳塔煤矿7 m大采高综采工作面应用7个月,故障率较进口摇臂降低了约20%,维护时间缩短了约30%,大幅降低了设备故障率及工人的劳动强度,提高了采煤效率和效益。Abstract: In order to solve the many faults and difficult maintenances of the imported shearers ranging booms, with the numerical simulation and site practices met hod, a design plan of a domestic easy maintenance and full straight gearing ranging arm was provided for 7 m high cutting height. A full gearing driving, a casting and W elding combined casing, real-time analysis forced lubrication, combined multiple cooling and other key technologies were applied to realize five grade direct gearing dri ving of the easy maintenance direct gearing ranging arm and to improve the stability of the gearing mechanism. During the 7 months application of the easy maintenanc e and full direct gearing ranging arm in Daliuta Mine, the failure rate was 20% lower than the imported ranging arm and the maintenance time was reduced by about 3 0%. The failure rate of the equipment and labor intensity of the miners were highly reduced and the coal mining efficiency and benefit were improved.