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煤层气T型水平井柔性筛管泵送下入技术研究

Study on technology of flexible screen running for T-shaped CBM wells with pumping method

  • 摘要: 为了解决煤层气T型水平井常规管柱无法下入的问题,实现T型水平井筛管完井及洗井作业,探讨煤层气T形水平井柔性筛管泵送下入技术可行性,重点研究煤层气T型水平井柔性筛管泵送下入工艺技术机理。基于井下管柱活塞原理及管柱力学模型,提出柔性管柱双层结构设计,形成煤层气T型水平井柔性筛管泵送下入技术。基于煤层气T型水平井管柱力学及井身结构特征优选柔性管柱,结合煤粉控制机理及排采原理对柔性筛管进行参数设计,并采用平板外载荷试验测试柔性筛管抵抗外载荷强度。国际上首次完成煤层气T型水平井柔性管柱下入专用工具及工艺流程设计,形成完整的柔性筛管完井管柱泵送下入技术。研究结果表明:直径112 mm井眼在曲率半径1.8 m的情况下,采用柔性筛管泵送下入技术,可以下入外径63 mm的柔性筛管,双层柔性管柱在下入过程中保持拉伸状态,不发生螺旋弯曲,筛管本体不发生塑性变形,解决煤层气T型水平井筛管下入难题。通过专用泵送下入工具及双层管柱结构可实现筛管下入及洗井作业一体化,消除钻井液对储层的伤害,提高单井产能。

     

    Abstract: In order to solve the problem that conventional pipe string of T-shaped horizontal well of coalbed methane can’t be driven in and realize screen completion and well flushing operation, the feasibility of the T-shaped horizontal well flexible screen pumping process is discussed, and the technical mechanism of flexible screen pipe pumping process is emphatically studied. Based on the principle of down-hole pipe piston and the mathematical model of pipe string, the double-layer structure design of flexible pipe string is proposed to form the method of T-shaped horizontal well flexible screen pumping method. Based on the T-shaped horizontal well string mechanics and well structure characteristics, the flexible string was optimized.The parameters of flexible screen tube were designed in combination with the control mechanism of pulverized coal and the principle of coalbed methane production and the flexible screen was tested to resist the external load strength by the flat plate external load test. For the first time in the world, the special tools and process design for flexible pipe stringing were completed, and a complete flexible screen completion string pumping process was formed. The results show that with the diameter of 112 mm hole and the curvature radius of 1.8 m, the flexible completion string pumping down process can be used to push down the flexible screen pipe with the diameter of 63 mm. The double-layer flexible pipe string was kept in the stretching state during the downward drilling process.In the extended state, no spiral bending occurs, and the screen body does not undergo plastic deformation, which solves the problem of the T-shaped horizontal well screen of the coalbed methane. Through special pumping down tools and double layer pipe string structure, the integration of screen pipe down and well washing operation can be realized so that the drilling fluid damage to the reservoir can be eliminated and the single well productivity can be improved.

     

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