水玻璃参数对改性聚氨酯注浆材料稳定性的影响
Influence of water glass parameters on stability of modified polyurethane grouting materials
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摘要: 目前煤矿井下采掘工作面应用较多的注浆加固材料主要是聚氨酯类和水玻璃改性聚氨酯类材料,但后者因材料本身不燃、反应温度低等优势,逐渐成为最广泛的工作面超前注浆加固材料,但该材料在实际注浆中经常出现双组分中白料分层现象。为达到加固效果,并确保施工安全。探究了水玻璃中关键参数对白料体系稳定性的影响,如模数、波美度和铁离子含量;记录了不同参数下白料的析出量,且利用分光光度法测定了样品的铁离子含量;同时,利用傅里叶红外光谱剖析了析出物质的主要成分。结果表明:3.3高模数水玻璃极易造成体系凝胶,模数2.4、2.7对体系析出量影响不大,最终均造成4.0~5.0 mm的析出。但模数2.4的稳定性相对较好,且相同参数不同厂家水玻璃品质差异较大,其中2.4HP-50样品早期析出相对缓慢,1—7号样品铁离子质量分数为0.006 5%~0.035 0%,其中6号棕褐色样品铁离子质量分数最高,达0.035%。但铁离子含量与析出量无正相关关系,不是影响体系分层的主要因素。3—6号样品析出物红外谱图基本一致,可判定析出物质成分相同,经进一步特征峰分析,发现析出主要是甘油和催化剂。因此,体系析出主要因胺类催化剂打破了水玻璃胶体电荷平衡,依据相似相溶理论,醇胺类催化剂将甘油一起带出体系造成白料分层。Abstract: At present,polyurethane and sodium silicate modified polyurethane are the most widely used grouting reinforcement materials in coal mine,but the latter has gradually become the most widely used advanced grouting reinforcement material due to the advantages of non-combustion and low reaction temperature. As one of the most widely used coal face grouting materials,its performance stability is very important. In the actual grouting,the phenomenon of white material layering in two components often occurs. In order to achieve the expected reinforcement effect and ensure the construction safety. In this paper,the influence of key parameters in water glass on the stability of white material system,such as modulus,Baume degree and iron ion content are studied. The precipitation amount of component a under different parameters was recorded,and the content of iron ion in the sample was determined by spectrophotometry. In addition,the main components of the precipitates were analyzed by FTIR. The results show that 3.3 high modulus sodium silicate easily leads to gel formation. The 2.4-2.7 modulus has little effect on the precipitation of the system,which eventually leads to the precipitation of 4~5 mm. However,the stability of 2.4 modulus system is relatively good. And the quality of water glass from different manufacturers with the same parameters is quite different,and the early precipitation of 2.4HP-50 sample is relatively slow. The content of iron ions in samples 1—7 ranged from 0.006 5% to 0.035 0%,iron ion content is not the main factor affecting the stratification of the system,and the highest iron ion content is 0.035% in No.6 sample. However,there is no positive correlation between the content of iron ions and the amount of precipitation,the infrared spectrum of the precipitates of No. 3—6 samples is basically the same,and the main analysis is glycerin and catalyst. It can be determined that the components of the precipitates are the same. Therefore,the main reason for the precipitation of the system is that the amine catalyst breaks the charge balance of the water glass colloid. According to the similar phase solubility theory,the alcohol amine catalyst brings the glycerine out of the system together to cause the white material stratification.