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年产千万吨矿井综采设备国产化探究

Discovery on fully mechanized mining equipment nationalization ofmine with annual production over 10 million tons

  • 摘要: 为了探究千万吨矿井综采设备替换国产化的可能性,介绍了大同煤矿集团千万吨级矿井综放工作面配置国产和进口设备型号及主要参数,并根据塔山煤矿实际使用情况,分析了2套设备综合开机率和投资成本等方面的差异,对比了采煤机、刮板输送机等进口和国产设备性能方面的差异,结果表明:国产采煤机在整体可靠性、电压等级、装机功率等方面与进口设备差距较大,国产刮板输送机在减速器、轴承等关键部件上与进口设备差距较大,但进口设备投资成本、备件费用、采购周期、配件消耗成本远高于国产设备;液压支架总体技术与国际先进水平差距逐渐缩小,主要在油缸千斤顶的密封、高压胶管、支架用阀和电液控制系统的寿命、可靠性、质量稳定性等方面还有一定差距。随着我国制造业水平不断提升,国产综采设备整体性能也有很大进步,千万吨矿井综放设备实现全面国产化将是未来的发展趋势。

     

    Abstract: In order to study a possibility of a nationalized equipment to replace the fully-mechanized coal mining equipment in a coal mine with an annual production over 10 million t, the paper introduced the modes and main parameters of the domestic equipment and import equipment for the fully-mechanized top coal caving mining face in the coal mine with a annual production over 10 million t in Datong Coal Mine Group. According to the actual application conditions in Tashan Mine, the paper analyzed the differences of the comprehensive operation rate, investment cost and other aspects of the two sets of the equipments. The paper had a comparison on the differences between the performances of the import coal shearer, scraper conveyor and others and the domestic equipment. The result showed that the domestic coal shearer was reliable in whole. But the voltage grade, installed power and other aspects would be highly lagged behind the import equipment. The gearbox, bearings and other key components of the domestic scraper conveyor would be highly lagged behind the import equipment. But the investment cost, spare parts cost, purchase period, parts consumption cost of the import equipment would be higher than the domestic equipment. The gap between the general technology of the domestic hydraulic powered support and the world advanced level was steadily reduced. Mainly the service life, reliability and quality stability of the hydraulic jack sealing, the high pressure hose, hydraulic valves and electric and hydraulic control system of the powered support would have certain gaps. With China manufacturing industry level continuously upgraded, the whole performances of the domestic fully-mechanized mining equipment had made great progresses and the future development tendency of the full domestic fully-mechanized top coal caving equipment would be realized.

     

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