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TRIZ理论在新型煤泥重介质旋流器设计中的应用

Application of TRIZ Theory in Designing New-type Coal Slime Dense Medium Cyclone

  • 摘要: 为解决传统煤泥重介质旋流器对低密度重介质悬浮液适应性差的问题,运用发明问题解决理论(TRIZ理论)中的适应性、通用性和物质的量2个通用工程参数对其在煤泥分选过程中存在的适应性与悬浮液密度之间的技术矛盾进行了分析。运用TRIZ理论中的局部质量原理、物理或化学参数改变原理和动态特性原理等3个创新原理对传统煤泥重介旋流器进行改进设计,提出了一种具有一段浓缩、二段分选的新型煤泥重介质旋流器设计方案,并对其结构设计和分选原理进行了分析。在南桐选煤厂对新型煤泥重介质旋流器进行了生产实践,应用结果表明:该新型煤泥重介质旋流器可以实现对入料密度1.10~1.20 g/cm3及以上低密度重介质悬浮液中煤泥的分选,分选下限为0.075 mm,煤泥分选精度高,可能偏差Ep为0.072 5 g/cm3。

     

    Abstract: In order to solve the poor adaptability of the traditional coal slime dense medium cyclone on the low density of dense medium suspension, the two gener al engineering parameters of applicability, commonality and amount of substance in TRIZ theory were used to analyze the technical contradiction of adaptbility and de nsity of dense medium suspension for coal slime separation. The three innovative principles of TRIZ theory, the local quality principle, physical or chemical parameters change principle, dynamic characteristics principle in TRIZ theory were used to improved design the structure of traditional slime dense medium cyclone. The authors p ut forward design plan for the new-type coal slime dense medium cyclone, which had the functions of dense medium concentrated in the first stage and separation in th e second stage. The structure of the new-type coal slime dense medium cyclone was designed and separation principle was introduced. The application results of the n ew-type coal slime dense medium cyclone in Nantong Coal Preparation showed that the new equipment could realize the coal slime effective separation to heavy mediu m suspension density of 1.10 ~ 1. 20 g/cm3and above, lower limit of separation was 0. 075 mm, coal slime separation precision was high, probable deviation Epvalue was 0. 072 5 g/cm3.

     

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