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连采机履带行走机构动力学特性与疲劳寿命分析

Analysis on dynamics features and fatigue life of crawler walking mechanism applied in continuous miner

  • 摘要: 针对连续采煤机履带行走机构常见的失效形式,对其破损原因和规律进行分析,建立履带行走机构的动力学数学模型。基于Recur Dyn动力学软件,对某型连续采煤机履带行走机构进行动力学仿真,获取履带行走机构载荷特性曲线;基于有限元法的履带行走机构刚柔耦合模型,分析链轮轮齿与履带板啮合的载荷接触特征及模态应力响应特性;在此基础上,利用动应力恢复方法对履带板、销轴和驱动链轮进行疲劳寿命计算。结果表明,履带板间销轴的最大受力与链轮-履带板的最大接触载荷相一致,履带总成、轮系的疲劳寿命最劣薄弱位置与履带行走机构的井下实际破坏位置有较好的一致性,反演了履带总成与轮系承受动态载荷的分布规律,为连续采煤机履带行走机构的故障判别提供了具体的解决思路。

     

    Abstract: acording to the common failure mode occurred in the crawler walking mechanism of the continuous miner.an analysis on the damage causes and law and a dynamic mathematic model of the crawler walking mechanism was established.Based on the Recur Dyn dynamics software,the dynamics sinulation was conducted on the crawler walking mechanism of a continuous miner and the loading feature curve of the crawler walking mechanism was obtained. Based on the finite element method,the rigid-fiexible coupling model could be applied to analvze the gearingload contact features between the sprocket teeth and the track shoe and the modal stress response features.Based on the basis ,the dynamic stress recovery method was applied to the fatigue life calculation on the track shoe.pin and driving sprocket. The results showed that the max stressof the pin between the track shoes was same to the max contact load of the track shoe,the worst and weakness ocation of the fatigue life for thetrack assembly and the sprocket system would be a quite same to the actual falure location of the crawler walking mechanism in the underground mine and the distribution law of dynamic loading in track assembly and the sprocket system was inversed and could provide a certain solution idea to fault judgement on crawler walking mechanism of continuous miner.

     

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