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综采工作面履带式液压支架装车机的研制与应用

Development and appliation of crawler hydraulic support loading machine in fully-mechanized mining face

  • 摘要: 为解决目前综采工作面液压支架搬迁时间长,安全风险大等问题,研究了一种综采工作面履带式液压支架装车机和移动分组装卸车新工艺,实现就近装卸液压支架,提高搬迁效率,装车机能自动换位,提高了机械化程度,在装卸车时通过支撑立柱将其固定,自身构成安全空间,提高安全性。该装车机在四老沟矿8245综采工作面进行撤架工业性试验。试验结果表明:该设备和工艺性能稳定,减少清理浮煤作业量和对底板的破坏,改善作业环境,避免顶板垮落、断绳等事故,安全可靠。该工作面支架共撤离103架,实际作业用时7 d,与原来相比时间缩短36%,撤架人员减少1/2,工作效率提高43%,每年可给矿井节约200多万元费用,经济效益显著。

     

    Abstract: In order to solve the problem of the current long time of the hydraulic support relocation of the fully mechanized mining face, the high safety risk and other issues, this paper studied a new type of crawler hydraulic support loading machine and a new technology of mobile group loading and unloading truck to achieve the nearest loading and unloading of the hydraulic support. The efficiency of relocation, loading and unloading functions can be automatically changed, and the degree of mechanization can be increased. When loading and unloading vehicles, they can be fixed by support pillars, which constitute a safety space and improve safety. The loading machine carried out an industrial test on the withdrawal frame of the No.8245 fully-mechanized mining face of Silaogou Mine. The test showed that the equipment and process performance are stable, reducing the amount of cleaning coal floating coal and the damage to the floor, improving the working environment and avoiding the roof falling, broken ropes and other accidents are safe and reliable. The work surface supports were evacuated 103. The actual operation time was 7 days, the time was reduced by 36% compared with the original, the evacuation staff was reduced by 1/2, and the work efficiency was increased by 43%. The mine can save more than 200 million yuan cost, economic benefits is remarkable.

     

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