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轴向间距对FBCDZ-10-No20型对旋风机失速过程的影响

Influence of axial spacing on stall development of FBCDZ-10-No20 mode contra-rotating fan

  • 摘要: 对旋风机在小流量工况运行时容易出现失速甚至喘振等不稳定现象,为研究轴向间距对对旋风机失速起始及其发展与传播过程的影响,采用Shear Stress Transport(剪切应力输运)k-ω湍流模型,对一台FBCDZ-10-No20型对旋风机全通道内的非定常流动进行数值模拟,探究了2种轴向间距下对旋风机的失速发展过程。结果表明:轴向间距对对旋风机失速起始及发展过程具有显著影响。在失速起始阶段,当对旋风机两级叶轮的轴向间距为170 mm时,失速起始扰动首先发生于后级叶根吸力面的尾缘区域,之后扰动沿径向从叶根向叶顶发展,沿周向向某个叶片通道聚集,导致该叶片通道堵塞,从而引起对旋风机失速;当轴向间距为70 mm时,失速起始扰动先后发生于前、后级的叶顶区域,之后扰动逐渐增强,最终发生失速。在完全失速阶段,轴向间距对于失速涡团沿周向、轴向及径向的传播都具有显著影响。轴向间距为170 mm时对旋风机进入单涡团全叶高失速,失速涡团沿轴向传播范围限于后级叶轮区域,沿周向以33.3%的后级转速旋转;轴向间距为70 mm时对旋风机进入多涡团部分叶高失速,失速涡团先后在两级叶轮叶顶区域产生,沿轴向向上、下游传播,沿径向分散于各叶片通道的70%叶高以上区域。由于两级叶轮轴向间距的改变,引起了对旋风机的失速起始扰动类型发生了由“局部喘振型”向“突尖型”的转变。

     

    Abstract: The rotating fan is prone to instability such as stall and even surge when operating at low flow rates. In order to study the influence of axial spacings on the stall inception and its development and propagation process of a contra-rotating fan , a Shear Stress Transport(SST)k-ωturbulence model was used to numerically simulate the unsteady flow in the whole passage of a FBCDZ-10-No20 contra-rotating fan. The stall evolution of fan under two axial spacings are investigated. The results show that the axial spacing has significant influence on the inception and development of fan stall.In the stall inception stage, when the axial spacing between the two-stage impellers is 170 mm, the stall inception first occurs within the rear impeller, which locates in the trailing edge area on the suction surface of the blade root. Then stall inception develops from the blade root to the tip area along the radial direction, and accumulates towards a blade passage along the circumferential direction and falls off on the way to form a blocking area, which eventually leads to stall. When the axial spacing is 70 mm, the stall inception successively occurs the tip area of the two-stage impellers. Then stall inception keeps increasing, which eventually leads to stall. During the full stall stage, the axial spacing has a significant effect on the propagation of the stall vortex in the circumferential, axial and radial directions. When the axial spacing is 170 mm, the type of stall vortex shows the single vortex full-blade high stall. The propagation range of the stall vortex in the axial direction is limited to the region of rear impeller, and rotates at 33.3% of the rear impeller speed in the circumferential direction; When the axial spacing is 70 mm, the type of stall vortex shows the multi-vortex partial blade high stall. The stall vortex are successively generated in the tip area of the two-stage impellers, propagating upward and downstream in the axial direction, and are dispersed in the area above 70% of the blade height of each blade channel in the radial direction. Due to the change of the axial distance between the two-stage impellers, the type of stall inception of the fan is changed from “partial surge type” to “Spike-type”.

     

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