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散煤料对落煤区域中部槽磨损性能分析

Analysis of wear performance of loose coal material inmiddle groove of coal falling area

  • 摘要: 为了研究在落煤区域煤料对刮板输送机中部槽的冲击磨损特性,实现对刮板输送机中部槽进行改进,从而对其关键部分进行强化设计,为耐磨材料的选取提供相应的理论指导。刮板输送机承担着散煤料运输的重要任务,中部槽为刮板输送机的关键部件,选用褐煤、无烟煤、焦煤从理论上分析了中部槽在煤料冲击下的摩擦特性,结合EDEM软件建立了中部槽摩擦副仿真模型,得到了落煤区域中部槽在不同结构形式、不同煤散料参数下的中部槽受力和线磨损深度曲线。不同结构形式主要包括链间距和刮板距离,在相同的中部槽宽度、基础粒径、运行速度、煤料材质条件下,分析了在118、158、188 mm下链间距的磨损和受力情况,以及刮板距离为720、864、1000mm时的磨损性能。不同的煤料参数包括粒径大小和煤料的不同种类,在相同的中部槽宽度、链间距、刮板距离、运行速度条件下,分析了在0.8倍粒径、单倍粒径和1.2倍粒径下的冲击影响。通过查阅3种煤料的物理参数性质,探究不同种类煤料对中部槽磨损的影响。结果表明:煤料稳定运输后,落煤区的散煤料聚集在刮板附近,磨损主要发生在链道处;随着链间距和刮板距离以及煤料粒度的增加,中部槽的磨损呈增加的趋势;无烟煤在落煤区域对中部槽的冲击力和磨损程度较褐煤和焦煤大。

     

    Abstract: In order to study the impact wear characteristics of the coal material in the coal-slurry area to the middle groove of the scraper conveyor, improve the the middle groove of the scraper conveyor, and strengthen the key part, the corresponding theory for the selection of wear-resistant materials was provided. The scraper conveyor is responsible for the important task of loose coal transportation. The central trough is the key component of the scraper conveyor. The lignite, anthracite and coking coal are used to theoretically analyze the friction characteristics of the middle groove under the impact of coal materials, combined with EDEM software. The simulation model of the middle groove friction pair was established, and the middle groove force and line wear depth curves of the middle groove of the falling coal area under different structural forms and different coal bulk parameters were obtained. Different structural forms mainly include chain spacing and scraper distance. Under the same middle groove width, base particle size, running speed and coal material, the wear and stress of the chain spacing at 118, 158 and 188 mm were analyzed. And the wear performance characteristics when the scraper distance was 720, 864, 1 000 mm were also analyzed. Different coal parameters including particle size and different types of coal materials were analyzed at 0.8 times particle size, single particle size and 1.2 times under the same middle groove width, chain spacing, scraper distance, and running speed. By examining the physical properties of the three kinds of coal materials, the effects of different kinds of coal materials on the wear of the middle groove were investigated. The results show that after the stable transportation of coal materials, the loose coal in the coal-removing area gathered near the scraper, and the wear mainly occured in the chain; with the increase of chain spacing and scraper distance and the increase of the coal particle size, the wear of the middle groove also increased; the impact and wear of anthraciteon the middle groove in the coal-removing area was greater than lignite and coking coal.

     

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