煤气化高压黑水角阀冲蚀磨损过程数值计算
Numerical simulation on erosion wear process in coal water slurry valve withhigh pressure during coal gasification
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摘要: 针对煤气化高压黑水角阀内件冲蚀磨损严重的问题,根据煤气化高压黑水角阀的介质物性参数、操作工况和三维流道结构,建立了描述阀内介质闪蒸过程、颗粒运动过程和冲蚀磨损过程的数学模型和计算方法,开展阀内颗粒冲蚀磨损过程的数值计算。结果表明:阀内冲蚀磨损严重的区域主要位于阀芯顶部以及衬套入口段,其中,阀芯顶部的冲蚀磨损率最高。数值计算结果与实际失效案例相一致,验证了计算模型和方法的准确性,研究结果可为同类阀门的失效分析及结构优化提供参考。Abstract: Aiming at the serious erosion wear on components of coal water slurry valve with high pressure during coal gasification, based on the fluid physical parameters, operation conditions and three-dimensional flow structure of coal water slurry valve, the mathematical model and calculation method are constructed to describe the process of flashing, particles movement and erosion wear. Then the numerical simulation on the erosion wear in the valve is carried out. The results show that severe erosion wear locate on the top of valve spool and the entrance of valve bushing. Among them, the maximum erosion rate occurs on the top surface of valve spool. The numerical results agree well with the actual failure instance, thus the accuracy of calculation model and method is verified. The research results can provide the reference for failure analysis and structural optimization of the similar valves.