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1.0 m以下薄煤层智能化刨煤开采关键技术研究

Research on key technology of intelligent coal ploughing mining in thin coal seam below 1.0 m

  • 摘要: 针对我国1.0 m以下薄煤层开采空间狭小,作业困难,资源丢弃严重及生产能力低,经济效益差等问题,通过理论分析、关键技术开发及现场验证,对制约1.0 m以下薄煤层无人智能化刨煤开采关键工艺技术进行了系统研究;提出了大功率刨煤机与窄矮型液压支架配套的开采技术方案,建立了包含煤层适刨性评价,“单向双切”刨煤工艺、关键设备和智能化控制系统研制以及安全保障措施等内容的1.0 m以下薄煤层综采技术模式;研制了适应煤厚1.0 m以下刨煤机工作面的系列关键装备,包括液压支架采用了大伸缩比立柱、可调节式推移空间、可伸缩式控制阀组、外露式阀锁和管路集成块式联结等新技术,刮板输送机采用嵌入式悬挂布置的轻便式电缆槽和可旋转式机头搭接装置;研究得出了刨深刨速与刨刀消耗量的变化关系,实现了刨深、刨速根据煤层厚度自适应实时调整;研发了综采工作面刨运机组首尾分源供电、同步集成控制技术,降低了采煤工作面供电电缆槽高度,便利了工作面设备、电缆检查和维护,避免推移刮板输送机、拉架对电缆造成伤害和系列电气故障,也降低了工人劳动强度,为实现极薄煤层开采提供了可能。该技术成果在铁煤集团大兴矿N1E902工作面进行了成功应用,实现了智能化无人控制和安全高效生产,为类似条件下极薄煤层无人化开采提供了借鉴。

     

    Abstract: In view of the problems of narrow mining space, difficult operation, serious resource discarding, low production capacity and poor economic benefit of thin coal seam under 1.0 m in China, through theoretical analysis, key technology development and field verification, the key technology of unmanned intelligent coal mining under 1.0 m is systematically studied; the matching of high-power coal plow and narrow short hydraulic support is proposed. The mining technology scheme establishes the comprehensive mining technology mode of thin coal seam under 1.0 m, including the evaluation of coal seam adaptability, the development of one-way double cutting coal mining technology, key equipment and intelligent control system, as well as the safety guarantee measures; develops a series of key equipment to adapt to the working face of coal plow under 1.0 m, including the hydraulic support with large expansion ratio column and adjustable moving space New technologies such as retractable control valve group, exposed valve lock and pipeline integrated block connection are adopted in scraper. Portable cable trough with embedded suspension arrangement and rotatable head lapping device are adopted in scraper. The relationship between planer speed and planer consumption is studied, and the adaptive real-time adjustment of planer speed and planer depth is realized according to the thickness of coal seam. The head of planer transport unit in fully-mechanized mining face is developed. The tail sub source power supply and synchronous integrated control technology reduce the height of the power supply cable trough in the coal face, facilitate the inspection and maintenance of the equipment and cables in the working face, avoid the damage and series of electrical faults caused by pushing and sliding, and also reduce the labor intensity of the workers, which provides the possibility to realize the mining of extremely thin coal seam. This technology achievement has been successfully applied in N1E902 working face of Daxing Coal Mine of Tiemei Group, realizing intelligent unmanned control and safe and efficient production, providing reference for unmanned mining of extremely thin coal seam under similar conditions.

     

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