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气流式雾化喷嘴在甲醇制丙烯反应器内的应用研究

Study on air-blast atomizing nozzles application in methanol-to-propylene reactors

  • 摘要: 为了实现双通道气流式雾化喷嘴在工业化MTP多段激冷固定床内的应用,将其配置于固定床进料分布器组中,在直径12 m反应器第四级床层开展工业适应性研究,分析了不同运行周期内侧线反应物料、反应器床层出入口温度、不同位置处床层温度等变化规律。结果表明:诱导期内,液相物料进料量达1 297 kg/h,气相物料进料量为10 070 m3/h,对应床层入口温度和出口温度分别为460 ℃和485 ℃;稳定期内,液相物料进料量降至1 069 kg/h,气相物料进料量增至10 811 m3/h,对应床层入口温度和出口温度分别为459 ℃和490 ℃;失活期内,气相物料进料量略微降低,达10 006 m3/h,而液相物料进料量增至1 302 kg/h,此时床层入口和出口温度依次为466 ℃和490 ℃,双通道气流式雾化喷嘴较鲁奇公司的喷嘴更易调控反应器床层温度。

     

    Abstract: In order to apply two-channel air-blast atomizing nozzles into an industrial MTP multistage quenching fixed-bed reactor,the nozzles were deployed in the feeding distributors of the fixed-bed,and then industrial adaptivity of the nozzles installed in the fourth bed of the reactor with the diameter of 12 m was studied.The relationships among feeding rates of sideline reactants,inlet & outlet temperatures of the reactor bed and bed temperatures in different locations were also analyzed.The results showed that at induction phase,the feeding rates of gas-phase reactants and liquid-phase reactants arrived at 10 070 m3/h and 1 297 kg/h,with the corresponding inlet & outlet temperatures of the bed being 460 ℃ and 485 ℃ respectively.At the stable phase,the feeding rates of liquid-phase reactants and gas-phase reactants were 1 069 kg/h and 10 811 m3/h,and the corresponding inlet & outlet temperatures of the bed were 459 ℃ and 490 ℃.During the period of the deactivation,the feeding rates of gas-phase reactants slightly decreased to 10 006 m3/h,while the feeding rate of liquid-phase reactants increased to 1 302 kg/h,and the inlet & outlet temperatures of the bed became 466 ℃ and 490℃.Compared with Luqi nozzles,it is easier for the two-channel air-blast nozzles to regulate the bed temperature of the MTP reactor.

     

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