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煤矿井下钻孔破碎带水力复合扩孔试验研究

Experiment study on hydraulic reaming in borehole fracture zone in underground coal mine

  • 摘要: 为解决煤系地层常见的复杂岩层破碎带钻进塌孔而导致成孔难的问题,采用破碎带水力复合扩孔技术冲出破碎带碎渣以降低沉渣卡钻风险。水力复合扩孔技术是基于水射流扩孔与导向机械扩孔相结合的原理,开展水射流扩孔钻具研制,通过喷嘴射流冲蚀效果地面试验指导水射流扩孔钻具射流短节喷嘴结构设计。试验表明:喷嘴直径对喷嘴射流量的影响远大于射流压力对喷嘴射流量的影响;普通喷嘴和空化喷嘴射流冲蚀对煤样的破坏形态呈椭圆形且长短轴之比保持不变;空化射流的冲蚀深度是普通射流的2倍以上。水射流扩孔钻具射流短节优选3×2.8 mm的空化喷嘴结构,其机械扩孔短节采用89/120 mm导向扩孔钻头,形成了破碎带水力复合扩孔技术,应用于淮北某矿风抽联络巷A2顶板定向钻孔175 ~195 m破碎带扩孔,将孔径由98 mm扩至173 mm,降低了沉渣卡钻风险,保障了钻孔施工至深420 m。

     

    Abstract: In order to solve the difficult problem of hole formation caused by drilling and collapsing in fracture zone of the complex strata in coal measure strata, the fracture zone hydraulic composite reaming technology was used to flush out the debris from fracture zone to reduce the risk of sediment sticking. In this paper, based on the principle of combining water jet reaming with guided mechanical reaming, the development of water jet reaming drills was carried out, and the jet erosion effect of the nozzle was tested to guide the structure design of jet sub nozzle of water jet reaming drilling tools through ground test of jet erosion effect of nozzle. Ground tests show that the influence of nozzle diameter on jet flow rate is much greater than jet pressure on nozzle jet flow. The failure pattern of the jet erosion of the ordinary and cavitation nozzles on the coal samples is elliptical and the ratio of the long and short axes remains unchanged. The erosion depth of cavitation jet is more than twice that of ordinary jet. The water jet reaming tool preferably uses a 3×2.8 mm cavitation nozzle structure for the jet sub-section. The mechanical reaming sub-section adopts a pilot reaming drill with a diameter of 89/120 mm, forming a hydraulic composite reaming technology for the crushing zone. In a mine in Huaibei, a directional drilling hole was drilled in the broken zone of 175 m to 195 m on the roof of the A2 of the air-suction connecting tunnel, the diameter of borehole was expanded from 98 mm to 173 mm to reduce the risk of sediment sticking and ensure the drilling construction to 420 m.

     

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