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掘进机截齿磨损退化机制研究

Study on wear degradation mechanism of roadheader pick

  • 摘要: 为解决掘进机截齿磨损的退化机制问题,引用Gamma过程与融合贝叶斯参数更新方法,提出了一种基于磨损量与时间耦合关系的截齿剩余寿命的预测模型。在监测数据的基础上,确定Gamma过程参数的先验值,在已知参数数据的基础上,利用贝叶斯方法对参数进行更新,得到可靠度函数,从而实现了对截齿磨损的剩余寿命的预测。并通过实例对该方法进行验证,结果表明:在一定失效阈值的条件下,通过融合贝叶斯参数更新的Gamma过程截齿剩余寿命预测值,随着监测数据的累积精度不断提高,更接近真实值,满足工程需求,为截齿磨损剩余寿命的预测提供了可靠的参考依据。

     

    Abstract: In order to solve the degradation mechanism of cutting wear of roadheader,the Gamma process is cited,and Bayesian parameter updating method is used to predict the residual life of cutter based on the relationship between wear quantity and time.On the basis of monitoring data,the priori values of Gamma process parameters are determined,and then the reliability function is obtained by updating the parameters by using Bayesian method on the basis of known parameter data.Thus,the residual life of gear cutting wear can be predicted.Finally,an example is given to verify the method.The results show that under the condition of certain failure threshold,the Bayesian parameter fusion is more effective.With the increasing of cumulative accuracy of monitoring data,the predicted residual life of the new Gamma process is closer to the real value,which meets the engineering requirements and provides a reliable reference for residual life prediction of gear cutting wear.

     

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