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跟机液压系统压力流量耦合机理研究

Study on coupling mechanism of pressure and flow in following hydraulic system of mining face

  • 摘要: 针对综采工作面液压支架跟机自动化控制逻辑、供液系统和支架动作速度之间的矛盾关系,对液压支架液压系统进行了模块化、参数化分析。在兼顾进液管路和回液管路布局条件下,分别从稳态特性和瞬态特性角度对支架液压系统进行建模计算,对跟机过程中多动作时管路压力、流量进行解耦分析,推导得出了瞬态、稳态过程中压力随时间变化规律及迭代模型。
    结果表明,液压缸伸、收瞬间压力变化主要与进液压力、回液压力有关,为时间t的二次方关系。根据上述推导公式以巴彦高勒煤矿工作面实际参数进行赋值,分析了降移升过程中各阶段压力分布特性,并完成了不同供液条件下不同支架动作时液压缸的压力动态数据测量,验证了理论分析模型的科学性和有效性,结果表明,系统背压主要影响稳态过程,对瞬态过程影响较小。

     

    Abstract: Aiming at the contradiction between the automatic control logic,the liquid supply system and the working speed of the hydraulic supportat the fully-mechanized mining face,the hydraulic system of the hydraulic support is analyzed by modularization and parameterization,taking into account the layouts of the inlet and return lines.Modeling and calculation are conducted on the hydraulic system of the support from the steady-state characteristics and transient characteristics respectively.Decoupling analysis is conducted on the pipeline pressure and flow during multiple actions in the process of following the shearer to obtain the law of pressure change with time and the iterative model through deduction in the transient and steady-state processes.The results show that the pressure change of the hydraulic cylinder is mainly related to the inlet pressure and the return pressure,the quadratic relationship of time t.According to the above derivation formula,the actual parameters of working face of Bayangaole Mine are used to evaluate the pressure distribution characteristics .The pressure dynamic data measurement of the hydraulic cylinders under different liquid supply conditions is completed,which verifies the scientificity and effectiveness of the theoretical analysis model.The results show that the system back pressure mainly affects the steady state process,has less impact on transient processes.

     

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