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基于深度自编码网络的采煤机截割部减速器故障诊断

Fault diagnosis of shearer cutting unit reducer based on deep auto-encoder network

  • 摘要: 为了准确诊断采煤机截割部减速器故障,提出基于深度自编码网络(Deep Auto-Encoder Networks,DAENs)的故障诊断方法。DAENs模型以减速器箱体内油位、油液杂质量、齿轮磨损量、截割部电动机工作温度、冷却水流量、冷却水压力、油中水分7个特征参数作为可视输入,通过非监督逐层贪婪学习得到更好的高层特征表示,避免人工特征提取的繁琐与不准确,增强识别过程的智能性。最后对所提出的方法进行测试,测试结果表明该方法相比于BP神经网络,收敛速度快、避免了局部最优,且诊断精度及稳定性方面优越,可以对采煤机截割部减速器的故障进行准确诊断。

     

    Abstract: In order to accurately diagnose the failure of the reducer of the shearer cutting section, a fault diagnosis method based on Deep Auto-Encoder Networks (DAENs) was proposed. The DAENs model used the oil level in the reducer, oil liquid quality, gear wear loss, cutting motor working temperature, cooling water flow, cooling water pressure and oil moisture as visible inputs. The higher level feature representation was obtained by unsupervised greedy learning. This avoided the complexity and inaccuracy of artificial feature extraction and enhanced the intelligence of identification process. At last, the proposed method is tested, and the results show that the proposed method is faster than the BP neural network, avoids local optimization, and has superior diagnostic accuracy and stability. It can be used for accurate diagnosis of the failure of shearer cutting section reducer.

     

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